VACUCLEAN is an easy to install, environmentally and user friendly vacuum pyrolysis cleaning system (vacuum cleaning oven) for removing plastic residues from tools and long components.
- Complete removal of organic adherent matter, free from carbon residues
- Precise, reliable and gentle cleaning of large tools and components
- Easy installation (no gas), low operating costs
- Increased tool life and life cycles, reduced machine downtimes
Depending on the system size, product to be cleaned and polymer VACUCLEAN removes organic adhesions within 8 to 30 hours without impacting the tools mechanically or thermally.
The fully automatic cleaning process of VACUCLEAN takes place in an electrically heated vacuum cleaning chamber. The temperature is measured directly on the product to be cleaned, which is initially heated slowly and especially easy on the material; a large part of the adherent polymers already melts now and drains off. The disintegration of the remaining polymer takes place at approx. 450 °C; the remaining carbon is finally removed by adding air (oxidation). A sophisticated sensor system controls the cleaning process preventing the development of excess temperatures at all times. Inorganic residues can be easily removed through post-treatment, e.g. with compressed air.
Through catalytic waste air cleaning VACUCLEAN produces clean air and clean waste water complying with official regulations. VACUCLEAN systems of model series 154f. may be set up and operated in Germany without an approval application because of their compact design and size.
The especially precise and gentle cleaning quality of VACUCLEAN increases the life of tools and components and reduces interruptions in production.